Rhino Black KammRack Roof Rack Fitting Guide for Ford Transit Custom

Introduction

The Rhino Black KammRack is a sleek, durable roof rack system designed to enhance the functionality and appearance of your Ford Transit Custom. This guide walks you through preparation, fitting, and final checks, and includes a short review based on our install.

The Rhino Black KammRack roof rack is a cutting-edge roof rack system designed to enhance the functionality and aesthetics of your brand new Ford Transit Custom van.

In conclusion, the Rhino Black KammRack is a top-of-the-line roof rack system that combines durability, functionality, and style.

Product link and quick specs

Buy the exact model used in this guide: Rhino KammRack Black Roof Rack — 3.2m x 1.4m (B616).

Key specs (from product page): Length 3200mm; Width 1400mm; Number of bars 7; Product weight approx. 28–30 kg; Colour: Black.

What you’ll need

• Tools: 13mm wrench, 10mm socket, screwdriver, measuring tape, torque wrench (recommended), step ladder.
• Safety: Eye protection, gloves, and a helper for lifting heavy parts.
• Time: 60–90 minutes (one person); 30–45 minutes (two people).

Step-by-step installation

1. Preparation and pre-assembly

Unbox and lay out all components on cardboard to avoid scratches; count parts against the parts list. Assemble crossbars and feet loosely so you can fine-tune alignment once on the roof.

2. Preparing the roof

Park on a level surface and remove the factory bolt covers from the Transit Custom roof. Clean the mounting area and inspect for corrosion or damage before fitting.

3. Fitting the roof bars

Position the assembled rack on the roof and align with the factory bolt holes. Insert bolts and hand-tighten; use a measuring tape to centre the rack left-to-right. Leave bolts slightly loose to allow final alignment of side rails and crossbars.

4. Fitting the side rails and crossbars

Attach side rails to the crossbars and set crossbar spacing to suit your load. Tighten bolts progressively and, where possible, torque to the manufacturer’s specification.

5. Final inspection and test

Inspect every fastener and torque to spec where possible. Gently shake the rack to confirm stability and re-check bolts after the first 50 miles and after heavy loads.

Quick tips

• Use a torque wrench to avoid over- or under-tightening.
• Protect paint with soft cloths or cardboard while working.
• If you have a high-roof Transit Custom, use a stable step or ladder for safe access.
• Check Rhino’s load limits and warranty details before carrying heavy loads.

Short review

Design: Black powder-coated finish that resists corrosion and complements the Transit Custom.

Functionality: Adjustable crossbars for varied cargo types and easy customization.

Durability: Heavy-duty steel and aluminium construction built to withstand heavy loads and harsh weather.

Installation: Straightforward with basic tools; clear instructions included in the kit.